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Pet
Bottle &Performs |
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Nowadays PET is still widely used
for these purposes, but when, in the 1970s a marketing need was
identified for larger light-weight, unbreakable bottles to
contain carbonated
drinks, PET fit the bill perfectly. Unlike
simple polymers such as polyethylene, PET is not made by a
single stage process, but by the reaction between two chemicals,
purified terephthalic acid (PTA) and ethylene glycol (EG). The
availability of the first of these has dictated the supply of
PET resin in the past, but new capacity coming on stream this
year will ensure more than adequate supplies to meet the growing
uses of PET over the coming years. Related polyesters are
polybutylene terephthalate (PBT) used mainly for engineering
applications, and polyethylene naphthalate (PEN). The latter
offers significant performance improvements over PET,
particularly in terms of barrier properties and heat tolerance.
Since PEN can be blended with PET a range of new 'alloys' is
becoming available for special packaging applications.
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Most bottle grades of PET are
copolymers, which means that a few percent of a modifier has
been incorporated into the polymer chain. Copolymers are easier
to injection mold because the crystallinity behavior is
improved. A
remarkable transformation takes place when injection molded PET
is stretched at the right temperatures and to the right extent.
The long chains undergo strain-hardening and strain-induced
crystallization, which gives the properly-made PET bottle
exceptional clarity, resistance to internal pressure, uniform
wall thickness, toughness, and a host of other features. To
achieve these useful properties, however, care must be taken in
choosing the right grade of resin, as well as the right preform
and bottle designs, and good molding practices. |
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